Glass Lined Steel Wastewater Tank as UASB Anaerobic Reactor for
Wastewater Treatment
At Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel), we
are proud to be at the forefront of providing innovative wastewater
treatment solutions. Our Glass Lined Steel (GLS) Tanks are a
leading choice for a variety of applications, including their use
as UASB (Upflow Anaerobic Sludge Blanket) reactors for wastewater
treatment. These tanks offer significant advantages in treating
wastewater from industrial, municipal, and agricultural sources
while providing environmentally sustainable solutions.
The UASB anaerobic reactor is a proven technology in the field of
wastewater treatment, particularly effective in treating
high-strength organic wastewaters such as those generated by
industries like food and beverage, palm oil mills, and municipal
wastewater systems. By utilizing GLS tanks for UASB reactors, we
ensure enhanced durability, efficiency, and long-term performance
in the treatment process.
As a leading storage tank manufacturer worldwide. Center Enamel can
provide Glass-Fused-to-Steel (GFS) tanks, fusion bonded epoxy
tanks, stainless steel tanks, galvanized steel tanks and aluminum
geodesic dome roofs, Wastewater and Biogas Project Equipments for
global customers.
| Configuration of Customized Storage Tanks |
| Storage tanks | Volume | Roofs | Application | Design Requirements |
GFS Tanks SS Tanks Fusion Bonded Epoxy Tanks Galvanized Steel Tanks Welded Steel Tanks | <1000m³ 1000-10000m³ 10000-20000m³ 20000-25000m³ >25000m³ | ADR Roof GFS Roof Membrane Roof FRP Roof Trough Deck Roof | Wastewater Treatment Project Drinking Water Project Municipal Sewage Project Biogas Project Fire Water Storage Project Oil Storage Project | Water Supply & Drainage System Seismic Design Wind Resistant Design Lightning Protection Design Tank Insulation Design |
WasteWater Treatment Project Equipment Supply
| Pretreatment Equipment | Resource Utilization System | Sludge Treatment System | Other Equipment |
Mechanical Bar Screen Solid-liquid Separator Submersible Mixer | Gas Holder Boiler System Boost Fan Bio gas Generator Torch System Dehydration and Desulfurization Tank | PAM Integration Dosing Device Screw Sludge Dewatering Machine Slurry Separation Centrifuge | Sewage Pump Mud Scraper Submersible Sewage Pump Three-phases Separator |
What is UASB Technology?
The UASB reactor is an anaerobic treatment process that uses
microorganisms to break down organic matter in wastewater,
converting it into biogas (a renewable energy source) while
removing harmful contaminants. This process occurs in an anaerobic
environment, meaning that oxygen is excluded, which is ideal for
the microorganisms that thrive in such conditions.
The UASB process consists of an upflow reactor where wastewater is
introduced from the bottom of the tank and flows upward through a
sludge blanket. The microorganisms digest the organic matter as the
wastewater moves upward, producing biogas (primarily methane) in
the process. The treated water then exits from the top, ready for
further treatment or discharge.
Why Glass Lined Steel Tanks Are Ideal for UASB Anaerobic Reactors
When it comes to UASB reactors, selecting the right tank material
is crucial to ensure long-term durability, corrosion resistance,
and efficient treatment performance. Glass Lined Steel (GLS) tanks
offer several benefits over traditional materials, making them the
preferred choice for UASB applications in wastewater treatment.
Key Features of Glass Lined Steel Wastewater Tanks for UASB
Reactors:
Superior Corrosion Resistance
One of the key challenges in wastewater treatment is the corrosive
nature of the materials involved, including acids, alkalis, and
gases generated during the anaerobic process. Glass Lined Steel
(GLS) tanks are engineered to withstand these harsh environments.
The glass coating creates a non-porous, smooth surface that resists
corrosion from the aggressive chemical environment inside the UASB
reactor, ensuring extended service life and reduced maintenance
costs.
Enhanced Durability and Structural Integrity
The combination of glass and steel in our GLS tanks provides
strength and durability, allowing them to withstand the mechanical
stresses and high pressures generated within the UASB reactor.
These tanks are designed to handle the rigorous demands of
wastewater treatment, ensuring consistent performance over time.
Efficient Biogas Collection
UASB reactors are designed to produce biogas as part of the
treatment process, which is often collected and used as a renewable
energy source. GLS tanks are equipped with effective biogas
collection systems that ensure maximum efficiency in capturing the
biogas produced during anaerobic digestion. This provides an
additional energy resource for the facility and reduces the carbon
footprint of the treatment process.
Non-Reactive and Hygienic
The smooth glass surface ensures that the GLS tank remains
non-reactive with the wastewater and the resulting biogas, ensuring
that the tank does not degrade over time. The non-reactive surface
also ensures the safe storage of the biogas and eliminates the risk
of contamination, promoting a more hygienic treatment process.
Temperature and Pressure Resistance
UASB reactors often operate at specific temperatures and pressures.
Our GLS tanks are designed to withstand high-pressure conditions,
ensuring that the UASB process can run smoothly and efficiently,
even under demanding conditions. The tanks’ design is optimized to
ensure that they can handle fluctuating temperatures and pressures
without compromising their structural integrity.
Ease of Cleaning and Maintenance
The smooth, non-porous interior of Glass Lined Steel tanks makes
them easier to clean and maintain compared to other materials. This
feature is especially important in wastewater treatment
applications, where regular cleaning is required to ensure
efficient performance. The ease of maintenance helps ensure that
the UASB reactor continues to operate at peak efficiency, reducing
downtime and operational costs.
Environmental Sustainability
By utilizing GLS tanks for UASB reactors, we support the
sustainability of wastewater treatment processes. The anaerobic
treatment process reduces the overall environmental impact by
promoting the recycling of organic waste and the production of
biogas, which can be converted into renewable energy. This helps to
reduce carbon emissions and minimizes the environmental footprint
of wastewater treatment operations.
Modular Design and Customization
Center Enamel’s GLS tanks are designed with a modular construction,
which makes it easy to expand the system as needed. Whether the
project requires a smaller scale treatment system or a large,
industrial-grade reactor, our tanks can be customized to meet the
exact needs of the project. This flexibility allows for future
scalability as wastewater treatment demands grow.
Compliance with International Standards
Our GLS tanks are manufactured in strict compliance with
international standards, such as AWWA D103, ISO 28765, ISO 9001,
and NSF/ANSI 61. This ensures that our tanks meet the highest
standards of quality, safety, and environmental responsibility,
providing peace of mind for clients who require reliable,
high-performance solutions for wastewater treatment.
Case Study: UASB Anaerobic Reactor for Wastewater Treatment
One notable project where our Glass Lined Steel wastewater tanks
were used as UASB anaerobic reactors is the palm oil wastewater
treatment project in Indonesia. The project was designed to treat
the high-strength wastewater generated by a palm oil mill, which
contains high concentrations of organic matter. The treatment
system was built to reduce the biochemical oxygen demand (BOD) of
the wastewater and recover biogas for energy production.
Project Specifications:
Tank Type: Glass Lined Steel Wastewater Tank for UASB Anaerobic
Reactor
Application: Treatment of high-strength palm oil mill effluent
(POME)
Capacity: Customized to meet the mill’s wastewater treatment
capacity requirements
Location: Palm oil wastewater treatment plant in Indonesia
The GLS UASB reactors in this project were selected for their
corrosion resistance and durability, both of which are critical for
handling the aggressive chemical environment inside the UASB
reactor. The system successfully treated the palm oil mill
effluent, producing biogas that was used to generate renewable
energy, while significantly reducing the environmental impact of
the wastewater discharge.
The Benefits to Wastewater Treatment Projects:
Corrosion Resistance: The GLS tanks withstand the corrosive
conditions found in UASB reactors, ensuring long-term performance
and reduced maintenance.
Enhanced Biogas Production: The tanks support efficient biogas
capture, contributing to renewable energy production and energy
cost savings.
Sustainability: By promoting the use of biogas and treating organic
wastewater, GLS UASB reactors contribute to environmental
sustainability in wastewater treatment processes.
Customizable Design: Our modular tank design allows for future
expansions, ensuring that the treatment system can grow as demand
increases.
Why Choose Center Enamel for Your UASB Reactor Solution?
With over 30 years of experience in providing advanced storage and
treatment solutions, Center Enamel is a trusted leader in the field
of Glass Lined Steel tanks. Our UASB anaerobic reactors are
designed to meet the specific needs of each wastewater treatment
project, ensuring maximum efficiency, long-term durability, and
environmental responsibility.
If you’re looking to implement an efficient, sustainable, and
cost-effective wastewater treatment system, our Glass Lined Steel
UASB Anaerobic Reactors offer a reliable solution. Contact Center
Enamel today to learn more about how we can support your wastewater
treatment project with our high-performance storage solutions.
